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These components are computer calibrated – a stepper motor
is used to push the plug in until the required flow is achieved. Twenty-seven
highly accurate flow ranges (plus a virtually limitless number of specials) can
be made from one standard set of parts, greatly reducing inventory. The Flow Selector Shaft has a mushroom head into which a number of 2mm
diameter radial holes are drilled, these meet with corresponding 1.6mm axial
drilled holes in the underside of the head. The positional and dimensional
accuracy of the radial and axial holes; minimal burr where the two holes break
through into each other; and the repeatability with which the Flow Selector
Shaft and the Setting Plugs are manufactured are crucial to the assembly and
performance of the design. Brass is readily and easily machined and drilled at
high speeds, (giving minimal drill breakage) produces little or no machining
burr and cutting tool wear is minimal giving good dimensional repeatability. The
tight limits on the required interference of the plugs into the holes is
therefore maintained because of the machining properties of brass.
In addition brass is compatible with medical gases (oxygen, anaesthetics
etc.) without the need for plating making it an ideal choice of material for
this application. |